TEST & ASSEMBLY BENCH

ASSEMBLE AND TEST CYLINDERS ON ONE WORKSTATION

Flexible cylinder assembly and testing systems available in manual, semi-automatic, and automated configurations. Assemble the cylinder, perform controlled insertion and tightening, and complete hydraulic testing on the same bench-reducing handling, labor, and production time.

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MANUAL, SEMI-AUTOMATIC &AUTOMATED

Flexible configurations based on production needs

ASSEMBLY + TESTING

Complete assembly and hydraulic testing one on workstation.

CONTROLLED ROD INSERTION

Programmable alignment, insertion force, and motion

CONTROLLED TORQUING

Programmable cylinder-head tightening torque and speed.

HYDRAULIC TESTING

Pressure, leakage, stroke cycling, and functional testing.

DIGITAL TRACEABILITY

Recipes, test reports. production records, and pass/fail results

TEST & ASSEMBLY BENCH CAPABILITIES

Flexible cylinder assembly and testing solutions for production, repair, and rebullding operations.
ASSEMBLY FLEXIBILITY
  • Manual configurations
  • Semi-automatic configurations
  • Fully automated configurations
  • Adjustable tooling
  • Multiple cylinder sizes
ASSEMBLY & POSITIONING
  • Self-centering clamps
  • Rod introduction support
  • Automatic alignment
  • Controlled insertion force
  • Rapid product changeover
AUTOMATION & CONTROLS
  • PLC/CNC-based control
  • Operator HMI
  • Stored cylinder recipes
  • Programmable torque and speed
  • Automatic sequences
TESTING & QUALITY
  • Hydraulic pressure testing
  • Leak testing
  • Stroke verification
  • Automatic pass/fail
  • Digital reporting & traceability

ENGINEERED FOR COMPLETE CYLINDER ASSEMBLY & TESTING

  • Main Function
Hydraulic cylinder assembly and testing
  • Operating Modes
Manual, semi-automatic, or automated
  • Cylinder Range
Small through large cylinders depending on model
  • Assembly
Rod insertion and cylinder-head tightening
  • Standard Pressure
Up to 350 bar
  • Higher Pressure Option
Up to 500 bar on configured systems
  • Clamping
Pneumatic or hydraulic depending on configuration
  • Safety Guard
Sliding transparent, shatterproof enclosure
  • Controls
PLC/CNC with HMI and recipe management
  • Reporting
Automatic test reports and production traceability

ASSEMBLY, TESTING & OPERATOR CONTROL

Controlled Rod Insertion

Automatically align and introduce the rod/piston assembly using programmable motion and force.

Programmable Head Tightening

Controlled cylinder-head tightening with programable torque and speed

Assembly + Testing in One Station

Test the completed cylinder immediately after assembly without transferring to another machine

Recipe-Based Production

Store cylinder dimensions, assembly parameters, test sequence operating settings by product.

ADVANCED CONTROL, AUTOMATION & DATA ACQUISITION

Operator Control Console

Intiuitive HMI for assembly, testing recipe selection, and system monitoring

PLC & Electrical Architecture

Siemens PLC with industrial control hardware.

Cyl.Pro Test & Data Management

Recipe management, test data storage reports, traceability, and remote diagnostics.
  • Siemens PLC control
  • CNC-controlled assembly management
  • Recipe-based operation
  • Programmable insertion parameters
  • Programmable torque and speed
  • Automatic test sequences
  • Automatic pass/fail evaluation
  • Test report generation
  • Barcode traceability
  • Network data storage
  • Remote diagnostics and support

AVAILABLE MODEL SERIES

BAT-H 15/20

Small & Medium Cylinder:

  • Small to medium-size cylinders
  • Extruded aluminum structure
  • Pneumatic or hydraulic clamping
  • Up to 350 bar (higher on request)

BAT-H 35/40

Medium & Large Cylinders

  • Mediun to large size cylinders
  • Reinforced mechanical structure
  • Hydraulic clamping
  • Up to 350 bar (higher on request)

BA-H10 + HPU90

Automated Assembly & Test

  • Automatic rod insertion
  • Programmable torque & speed
  • Integrated hydraulic testing
  • Optional 500 bar configuration

VIDEO RESOURCES

Watch our TEST AND ASSEMBLY BENCH systems in operation, including assembly, testing, and report generation.

Cylinder Assembly & Rod Insertion

VIDEO RESOURCES

Watch our TEST AND ASSEMBLY BENCH systems in operation, including assembly, testing, and report generation.

Cylinder Assembly & Rod Insertion

Automatic Tightening & Assembly

Assembly + Hydraulic Test Cycle

NEED A TEST & ASSEMBLY BENCH FOR YOUR CYLINDER PRODUCTION?

Tell us about your cylinder sizes, assembly process, production volume, and testing requirements. Our engineering team can configure a manual, semi-automatic, or automated system for your application.

REQUEST A QUOTE →
CONTACT AN ENGINEER