HYDRAULIC VALVE TEST SYSTEMS
Hydraulic Valves Test stands
Advanced automated systems for testing hydraulic
valves with precise pressure, flow, voltage, and
current control
OVERVIEW
Our hydraulic valve testing systems are designed to test a wide range of
valves with high accuracy and repeatability, Advanced control technology and
automation provide precise characterization of valve performance under
real-world conditions.
TYPES OF VALVES TESTED
- Directional Control Valves
- Pressure Control Valves
- Proportional Valves
- Servo Valves
- Solenoid Valves
- Cartridge Valves
Key Features
Up to 10,000 PSI Pressure
Servo & Proportional Valve Testing
Multi-Valve Testing
High Accuracy Control
Automated Data Acquisition
Technical Capabillties
Parameter
- Parameter
- Pressure
- Voltage/Current Control
- Dynamic Response Testing
- Leakage Testing
- Data Acquisition
- Simultaneous Valve Testing
Capability
- Up to 10,000 PSI
- PID Control
- 0-24V/0-5A
- Yes
- Yes
- High Speed DAQ
- Up to 4 Valves (expandable)
Safety Featurrs
- Interlocked safety doors
- Safety high-pressure relief valves
- High-speed shutoff valve
- Impact-resistant safety shield
- Emergency stop circuitry
- Soft start/soft stop motor control
- Sump pump for oil recovery
- Intelligent alarms & warnings
Automation & Data Acquisition
- LabVIEW based DAQ systems
- Real-time data acquisition
- High speed charts & graphs
- Automated test sequences
- Automatic report generation (PDF/Excel)
- Data storage on local drive or network
- ERP/MES integration
- Remote access & monitoring
- Barcode scanning
- Vision systems for leak detection
Our Intelligent Hydraulic Testing Solutions Deliver:
- Lower energy consumption and operating costs
- Faster testing cycles and pass/fail through full automation
- Consistent, repeatable, error-free results
- Simultaneous testing of multiple components provide higher throughput
- Scalable architecture for future expansion
- Automated documentation and network data storage
- Enhanced safety, reliability, and equipment life
The Technics Assembly & Test Hydraulic Valves Test Stand is a modular, high-performance
testing system engineered to evaluate a wide range of hydraulic valve designs. The platform
supports extensive operating envelopes for flow, pressure, current, and voltage, enabling
accurate performance validation across production, laboratory, and service environments.
Each system is configurable to accommodate a range of valve types and sizes. Test
stand configurations are developed to meet defined performance specifications, budget
constraints, and application requirements.
About Our Solution
The Technics Assembly & Test Universal Testʼs Stand is a modular, high-performance
hydraulic testing system designed to test single or multiple valves and other hydraulic
components simultaneously or independently. A centralized main power unit supplies
multiple test benches—such as PT-25A, MT-25A, and VT-25A models-each with
independent flow and pressure control.
By isolating the power unit from the test area and integrating control valves directly
at each bench, the system reduces noise and heat and maximizes efficiency. This
scalable architecture minimizes equipment duplication, reduces operating costs,
and optimizes floor space, making it ideal for production, laboratory, and repair
environments.
Overview & Value
Overview & Value
The Ultimate Solution for multiple components Testing simultaneously
A single main power unit powers multiple test
benches for simultaneous testing of single or
multiple valves and other hydraulic components
Specifications:
- Pressure up to 6,000 PSI
- Power up to 1000 HP
Multistage Filtration:
- Kidney loop filtration system
- High pressure filtration system
- Integrated contamination particle counter
One Power Unit, Multiple Test Benches, Maximum Efficiency :
The test stand features a VFD-driven
variable-displacement pump and high-response
digital proportional valves for precise pressure
and flow control. Independent, demand-based
regulation at each test port maximizes efficiency
while delivering exceptional accuracy
Integrated Temperature Control:
- Oil storage tank temperature control integrated into the kidney loop
- Isolated Closed Loop Temperature Control
High-Performance and efficiency:
- High accuracy sensors (pressure, torque, speed, flow, and temperatures)
- High precision pressure and flow controls valves with quick dynamic response for controlling speed and pressure
- Using a variable displacement pump with a variable speed drive, along with precise digital pressure control, provides energy-saving efficiencies throughout the operating range
- Proportional Valves + PID Control - Accurate and Stable flow and pressure regulation
- Quick-Connect Interfaces - Rapid test pump changeovers
- Enclosed System - Safe, clean, and compact design
- Tapped holes in test table providing multiple mounting options
Safety features:
Comprehensive Safety Features:
- Intelligent alarms and warnings for:
- Filters change warnings
- Excessive pressure and flow
- High/low temperatures
- Safety-rated high-pressure relief valves
- High-speed shutoff valve to brake motor instantly
- Interlocked safety door system
- Impact-resistant polycarbonate safety shield
- Emergency stop, soft start, and soft stop motor control
- Sump pump for oil recovery
Intuitive Operator Interface
- Large Touch Screen Monitors with Vesa Mount Positioning
- Simple navigation between ultiple windows.
- Password protected setup screens
- Screens for individual test routines reduces complexity
- Front Office interface
Available Options and Expansion:
- Vision Systems for external leak detection and post-mortem analysis
- Accelerometers for vibration measurement
- Integrated digital data acquisition
- High Speed Charts and Graphs
- Automatic Report Generation
- Barcode scanning
- Data files and reports documentation can be saved on local drives and company network
Data Acquisition & Control System
Technics A&T systems have been built on a wide variety of DAQ platforms, with long expertise in National Instrumentsʼ Labview. Labview combines core software functionality, such as integrated data analysis, extensive hardware integration, and highly productive development semantics, with specialized capabilities for target applications, such as asynchronous communications design, and automated test sequence management. This windows-based data acquisition system can be the backbone of the test stand providing full control or integrated independently and used solely for data acquisition; recording speed, torque, pressure, temperature, flow rate and shift events.
- High Speed Acquisition
- Statistical analysis such as standard deviation, Min, Max
- Flexible charts and tables generation custom reports in a variety of formats such as PDF and Excel
- Connection to remote servers for large data storage and data analytics
- Intergration with front office ERP systems such as Oracle and SAP
