- AF AUTOMAZIONE
- FULLY AUTOMATED CYLINDER ASSEMBLY LINE
FULLY AUTOMATED CYLINDER ASSEMBLY LINE
HORIZONTAL & VERTICAL LINE ASSEMBLY OPTIONS
Fully automated assembly lines for hydraulic and pneumatic cylinders, built for high-volume production. Automated handling, positioning, rod/piston subassembly, insertion, head tightening, line transfer, recipe-based control, and full production traceability. Available in horizontal inline and vertical cell-based configurations.
FULLY AUTOMATED
High-volume production with minimal manual intervention
HORIZONTAL LINE OPTION
Inline assembly for continuous flow production
VERTICAL LINE OPTION
Space-efficient vertical workcells for guided assembly
CONTROLLED INSERTION
Programmable force, alignment, and positioning
OPERATOR CONTROL
HMI-guided workflows and stored recipes
DIGITAL TRACEABILITY
Barcode identification, data logging, and production records
Cylinder Assembly Line Capabilities
Fully automated assembly solutions for high-volume production of hydraulic and pneumatic cylinders.
LINE FLEXIBILITY
- Horizontal or vertical layouts
- Scalable assembly stations
- Flexible configurations
- Quick product changeover
ASSEMBLY AUTOMATION
- Rod/piston subassembly
- Automated insertion
- Head tightening
- Line transfer between stations
- Sequenced assembly process
AUTOMATION & CONTROLS
- PLC/CNC based control
- Operator HMI
- Stored cylinder recipes
- Programmable torque and speed
- Automated sequences
QUALITY & SAFETY
- Guarded stations and safety
- Assembly verification
- Pass/fail logic
- Digital traceability
- Operator and equipment safety
Engineered for Complete Cylinder Assembly
- Main Function
Fully automated assembly of hydraulic and pneumatic cylinders
- Configuration Options
Horizontal inline line or vertical cell-based workcells
- Automation Level
Fully automatic with minimal manual intervention
- Production Mode
High-volume, continuous or batch production
- Torquing
Rod/piston subassembly, insertion, head tightening, transfer
- Controls
PLC/CNC with HMI and recipe management
- Safety Guard
Fully enclosed, interlocked guarding with safety systems
- Reporting
Production data, test results, and full traceability
Final line configuration, station count, tooling, automation level, and controls are customized to production requirements.
Assembly Line, Positioning & Operator Control
Automated Rod & Piston Handling
Automatic feeding, positioning, and subassembly of rods, pistons, and components throughout the line.
Programmable Insertion & Tightening
Controlled insertion and head tightening with programmable torque and speed.
Horizontal or Vertical Line Layout
Available in horizontal inline or vertical cell-based configurations to match production requirements.
Recipe-Based Production
Store cylinder parameters, assembly sequences, and operating settings by product.
Advanced Control, Automation & Data Acquisition
Operator Control Console
Intuitive HMI for line operation, recipe selection, system monitoring, and diagnostics.
PLC & Electrical Architecture
Siemens PLC with industrial-control hardware and network integration.
Assembly Data & Recipe Management
Recipe management, production data storage, traceability, and remote diagnostics.
- Siemens PLC control
- CNC/servo motion control
- Recipe-based operation
- Programmable assembly parameters
- Automatic work sequences
- Assembly verification and pass/fail evaluation
- Barcode traceability
- Network data storage
- Remote diagnostics and support
Available Line Configurations
Horizontal Assembly Line
- Inline configuration for continuous flow
- Ideal for high-volume production
- Multiple automated assembly stations
- Flexible and scalable design
Vertical Assembly Line
- Space-efficient vertical workcells
- Guided assembly with rotary or index tables
- Ideal for medium to high-volume production
- Flexible cell design for multiple models
VIDEO RESOURCES
Watch our fully automated cylinder assembly lines in operation, including process overviews, line configurations, and key features.
Horizontal Line Operation
Vertical Assembly Cell
VIDEO RESOURCES
Watch our fully automated cylinder assembly lines in operation, including process overviews, line configurations, and key features.
Automated Cylinder Assembly Workflow
Horizontal Line Operation
Vertical Assembly Cell
NEED A FULLY AUTOMATED CYLINDER ASSEMBLY LINE?
Tell us about your production volume, hydraulic and pneumatic cylinder sizes, and automation requirements. Our engineering team can configure a custom solution for your application.